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‌Wide Gap Welded Plate Heat Exchanger

Certificates: ASME,  NB, CE, BV, SGS etc.

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Each flow channel is meticulously formed by welding plates together. The plate pack, comprising a precisely calculated number of plates, is securely installed within a robust frame, ensuring seamless integration with the production system. In this configuration, challenging fluids, such as those containing solids or high-viscosity suspensions, are directed through the wide gap channels. These channels are specifically engineered to prevent clogging and facilitate uninterrupted flow. On the other hand, clean fluids are routed through the opposite side channels, which are optimized for superior thermal performance and operational reliability. This heat exchanger is available in both horizontal and vertical installation configurations. The vertical design offers more advantages, including a significantly smaller footprint, reduced susceptibility to clogging, and lower pressure drop, making it an optimal choice for space-constrained environments and applications requiring enhanced flow efficiency.


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Product Details
  • What is Wide Gap Welded Plate Heat Exchanger?
    Wide Gap Welded Plate Heat Exchanger (WGPHE) features a fully welded, gasket-free construction. This innovative design not only retains the benefits of high heat transfer efficiency and low pressure drop compared to other exchanger types under similar conditions but also ensures smooth fluid flow through the specially designed wide gap channels. The absence of "dead zones" prevents the accumulation or blockage of solid particles or suspensions, facilitating uninterrupted fluid passage and effectively eliminating clogging issues.
  • How is Wide Gap Welded Plate Heat Exchanger Constructed?
    Each flow channel is meticulously formed by welding plates together. The plate pack, comprising a precisely calculated number of plates, is securely installed within a robust frame, ensuring seamless integration with the production system. In this configuration, challenging fluids, such as those containing solids or high-viscosity suspensions, are directed through the wide gap channels. These channels are specifically engineered to prevent clogging and facilitate uninterrupted flow. On the other hand, clean fluids are routed through the opposite side channels, which are optimized for superior thermal performance and operational reliability. This heat exchanger is available in both horizontal and vertical installation configurations. The vertical design offers more advantages, including a significantly smaller footprint, reduced susceptibility to clogging, and lower pressure drop, making it an optimal choice for space-constrained environments and applications requiring enhanced flow efficiency.
Product Advantage
  • Wide Gap Channel
    The Wide Gap Channel offers high efficiency in handling viscous or particle-laden fluids, prevents clogging, ensures smooth flow, reduces maintenance, and maintains optimal thermal performance with minimal pressure drop.
    Openable
    Bolted connection is designed to facilitate easy access and versatility by enabling all four sides to be openable. This feature allows for greater flexibility and convenience during installation, maintenance, and inspection processes.
  • High Efficiency
    Innovations in plate geometry and flow dynamics aim to further increase thermal efficiency while reducing energy consumption, aligning with global energy conservation goals.
    Fully Welded
    The gasket-free construction enables robust operation in higher pressure and high temperature environments, ensuring leak-resistant performance for critical applications.
  • Easy for Cleaning
    It is feature with accessible heat transfer channels, allowing for effective removal of deposits and scale through various methods like mechanical flushing, chemical cleaning, or ultrasonic
    Durability
    Constructed from high-quality materials and utilizing precision welding techniques, built to withstand harsh operating conditions and ensure long-term reliability.
‌Product Parameters
Parameter Item Parameter
Max. Area  2000㎡
Design Temperature ≤350 ℃
Design Pressure Vacuum ~ 35 Bar
Plate Thickness 1.0 – 2.5 mm
Channel Gap 8 ~ 30 mm
How to design and manufacture
Wide Gap Welded Plate Heat Exchanger
Thermal Design
  • Heat Transfer Efficiency: Optimized plate design and spacing to maximize surface area and enhance heat transfer rates.
  • Flow Arrangement: Configured for wide gap channels, multi-passes counter flow to avoid blocking and improve thermal efficiency based on space and performance needs.
  • Pressure Drop Management: Designed to minimize pressure drops, ensuring efficient fluid flow and reducing energy consumption.
Material Selection
  • Stainless Steel: Offers excellent corrosion resistance and durability, suitable for a wide range of applications.
  • Duplex Stainless Steel: Ideal for highly erosion environments due to particles, providing superior hardness and longevity.
  • Hastelloy: Utilized in extremely corrosive conditions, including acidic environments, chloride-rich media, and high temperatures.
Welding and Assembly Techniques
  • Precision Welding: Ensures seamless connections between modules, preventing leaks and maintaining structural integrity.
  • Automated Assembly: Utilizes advanced manufacturing techniques for consistent quality and rapid production.
‌Applications of Wide Gap Welded Plate Heat Exchangers
By providing efficient and reliable solutions for complex industrial fluid handling, these heat exchangers play a pivotal role in maintaining smooth and continuous production processes across diverse sectors.
  • Metallurgy
    This heat exchanger is widely utilized in metallurgy such as alumina production and mining for handling challenging fluids like slurries and ore suspensions. Its robust design ensures efficient heat transfer, prevents clogging, and facilitates easy cleaning, making it an indispensable solution for demanding industrial applications..
  • Chemical
    Widely used in the chemical industry due to their unique wide gap channel design, which effectively handles high-viscosity, particle-containing, or fouling-prone fluids, ensuring efficient heat transfer, resistance to clogging, and ease of cleaning.
  • Smart Eye
    In industrial production, the stable operation of heat exchangers is directly related to production efficiency and energy security, our company has pioneered the "Smart Eye" digital monitoring system. Centered on AI, edge computing, and digital twin technologies, it provides global customers with intelligent operation and maintenance solutions throughout the entire lifecycle, ensuring that every heat exchanger maintains enduring vitality.
SHPHE has complete quality assurance system from design, manufacturing, inspection and delivery. It is certified with ISO9001, ISO14001, OHSAS18001 and hold ASME U Certificate.
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