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Heat Exchange Solutions for Chemical Industry
Chemical industry is a highly technical sector, combining specialized design, precision manufacturing, and stringent quality control to meet diverse process demands. Plate heat exchangers are essential in this field, providing efficient heat transfer for heating, cooling, condensation, and evaporation. Their compact design, high thermal efficiency, and adaptability to harsh conditions ensure smooth operations, reduce energy consumption, and support sustainability goals.
Addressing Your Needs with Tailored Solutions
Plate heat exchangers in chemical industry commonly face issues such as fouling, clogging, leakage, fluid crossover, and plate deformation or corrosion, primarily caused by impurities in the medium, seal aging, corrosion, or abnormal process parameters. Fouling and clogging reduce heat transfer efficiency, while leakage and fluid crossover compromise system stability, and plate damage affects sealing integrity. To address these challenges, we implement our unique solutions, including regular cleaning and maintenance, replacing aged seals, installing filtration devices, and optimizing operating pressure and temperature parameters. These measures effectively reduce abnormal energy consumption, extend equipment lifespan, and ensure the efficiency and safety of chemical production, contributing to the achievement of sustainable production goals.
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Minimal Pressure Loss
In vacuum condensation applications, our heat exchangers are designed to minimize pressure loss, ensuring that pressure fluctuations do not affect the process temperature. This guarantees stable and reliable operation of the equipment, even under demanding conditions. -
Large-Scale Design
Our modular "building block" design allows for the maximization of single-unit heat exchanger capacity. Despite their large processing capabilities, our heat exchangers maintain a compact structure, significantly reducing the footprint and saving valuable space in industrial facilities. -
Ease of Mechanical Cleaning
Featuring straight-through, wide flow channels, our heat exchangers are ideal for applications with high solid content or fouling-prone media. The design facilitates easy cleaning with high-pressure water jets, minimizing downtime and enhancing production efficiency. -
Versatile Structural Designs
Our heat exchangers come with diverse corrugation patterns and flexible structural configurations, allowing them to adapt to a wide range of operating conditions. Whether it’s handling aggressive chemicals, high temperatures, or complex flow requirements, our products deliver optimal performance.
Your Needs, Our Priority
contact usPractical Applications in Chemical Industry
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(1) Polymer and Plastic Manufacturing
Production Processes: Polymerization, extrusion, and molding processes require precise temperature control to ensure product quality and consistency.
Role of Plate Heat Exchangers: are used to cool polymer melts, control reaction temperatures, and recover heat from process streams. Their ability to handle viscous fluids and maintain precise temperature control is critical in these applications. -
(2) Fertilizer Production
Production Processes: Includes ammonia synthesis, urea production, and phosphate processing. These processes involve high-temperature reactions and require efficient heat recovery.
Role of Plate Heat Exchangers: used for cooling synthesis gas, condensing ammonia, and recovering heat from exothermic reactions. Their corrosion-resistant materials ensure long-term reliability in harsh environments. -
(3) Pharmaceutical Manufacturing
Production Processes: Includes drug synthesis, sterilization, and purification. These processes require strict temperature control and hygienic conditions. Role of Plate Heat Exchangers: used for heating and cooling process fluids, sterilizing equipment, and recovering heat from waste streams. Their easy-to-clean design ensures compliance with stringent hygiene standards. -
(4) Fine Chemicals and Specialty Chemicals
Production Processes: Includes synthesis of dyes, pigments, and specialty chemicals. These processes often involve complex reactions and require precise temperature control.
Role of Plate Heat Exchangers: used for heating and cooling reaction mixtures, condensing vapors, and recovering heat from process streams. Their compact design and high heat transfer efficiency make them ideal for these applications. -
(5) Wastewater Treatment
Production Processes: Includes treatment of industrial wastewater to remove contaminants and recover valuable resources.
Role of Plate Heat Exchangers: used for heating and cooling wastewater streams, condensing vapors, and recovering heat from waste streams. Their ability to handle corrosive and fouling-prone fluids ensures reliable operation.
Service
Shanghai Heat Transfer Board Replacement Parts Warehouse can provide various original accessories at any time to ensure product quality. At the same time, the Shanghai board can open a spare parts query interface to check inventory or issue spare parts plans anytime and anywhere, ensuring timely delivery.
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Who Are We?
Shanghai Heat Transfer Equipment Co., Ltd.(SHPHE) specializes in the design, manufacturing, installation, and service of plate heat exchangers and complete heat transfer systems.
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SHPHE has complete quality assurance system from design, manufacturing, inspection and delivery. It is certified with ISO9001, ISO14001, OHSAS18001 and hold ASME U Certificate.
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