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Plate Heat Exchanger Applications in Food Processing
Plate heat exchangers deliver high thermal efficie...
MoreHow Much Does a Cracked Heat Exchanger Cost
How much does a cracked heat exchanger cost? The average cost to replace a cracked heat exchanger ranges from $500 to $2,500, depending on the furnace type, brand, and labor costs. High-efficiency models may cost up to $3,500 due to complex designs. Labor typically accounts for 50-70% of the total expense, with HVAC professionals charging $75-$150 per hour. Some homeowners opt for a full furnace replacement if the repair exceeds 50% of a new unit's cost, which averages $4,000-$7,000.
A cracked heat exchanger poses serious safety risks, including carbon monoxide leaks, making immediate repair or replacement critical. According to HVAC industry data, heat exchanger failures account for 23% of furnace repairs. The repair cost varies by material—stainless steel exchangers (common in high-efficiency furnaces) cost 20-30% more than aluminized steel. Geographic location also impacts pricing; urban areas often have higher labor rates. Many HVAC companies offer free inspections to confirm cracks via combustion analysis or visual checks. Home warranties may cover partial costs if the furnace is under 10-15 years old. Always obtain multiple quotes and verify technician certifications before proceeding.
